solution
Industrial Automation System Integration
PLC, HMI, SCADA, remote I/O, instrumentation and control-system integration for new equipment, process upgrades and brownfield plants.
Overview
Elexorn develops control architecture around the operating sequence, field devices, safety and process interlocks, operator workflow and maintainability of the plant. The scope can cover a new system or the controlled modernization of an installed system.
Scope of Automation
Engineering begins with the process and I/O requirement, then converts it into a maintainable control system.
- Control philosophy and sequence development
- PLC logic, process interlocks and permissives
- Alarm handling and operating modes
- Remote I/O and field-device integration
- Data logging, reporting and production interfaces
PLC Platforms
PLC selection and implementation are aligned with the installed base, application complexity, lifecycle needs and customer standards. Multi-brand work does not imply an OEM partnership or certification.
HMI & SCADA
Operator interfaces are structured around equipment status, commands, interlocks, alarms, trends and diagnostic information rather than decorative screens.
- HMI navigation and faceplates
- SCADA overview and process screens
- Alarm and event views
- Historical trends and reports
- Recipe and parameter management where required
Instrumentation Interfaces
The control scope can integrate analogue and digital instruments, weighing systems, electrical meters, encoders, limit devices and application-specific sensors through the selected I/O and communication architecture.
Industrial Networks
- PROFINET and Industrial Ethernet
- PROFIBUS where retained in brownfield systems
- Modbus RTU and Modbus TCP
- Serial device and gateway integration
- Network segmentation and diagnostic planning
Panel Integration
PLC, remote I/O, power supplies, relays, isolators, drives and operator devices are coordinated with panel drawings, terminal plans, field cabling and commissioning requirements.
FAT & Commissioning
- I/O and sequence test planning
- Factory acceptance testing
- Site acceptance support
- Loop and interlock checks
- Controlled commissioning and production stabilization
Retrofit Applications
For brownfield plants, the existing logic, I/O, communication paths and shutdown constraints are reviewed before a replacement architecture is finalized.
Industries Served
- Steel and metals
- Pharmaceutical manufacturing
- Cold storage and refrigeration
- Water and wastewater
- Material handling
- Energy, utilities and general manufacturing
Engineering knowledge