solution
Industrial Energy Monitoring & IIoT Integration
Connect approved meters, PLCs and utility instrumentation to operational dashboards, alarms and reports. Elexorn engineers data-collection and monitoring systems around installed equipment, network constraints and plant operating requirements.
Meter, gateway and PLC connectivity
Integrate available meter signals, Modbus RTU/TCP, RS485 networks, PLC registers and utility measurements subject to device and cybersecurity review. Define tag naming, polling intervals, units, timestamps and signal-quality checks.
- Multifunction electrical meters
- PLC and gateway interfaces
- RS485 networks
- Modbus RTU and Modbus TCP
- Utility and equipment-level signals
Edge Data Collection
Gateways or PLC interfaces collect selected values, normalize timestamps and make plant data available to the chosen local or connected software layer.
Dashboards and reporting
Provide energy-consumption trends, demand/threshold views, power-factor visibility, equipment utility reports, alarms, exportable data and multisite summaries when the data and approved deployment architecture support them.
- Local database or approved cloud database
- Browser and mobile-ready dashboards
- Energy and utility trends
- Demand and threshold views
- Alarm histories and scheduled reports
- Multisite comparison where required
Deployment and security
Choose local server, edge gateway or customer-approved cloud hosting. Define authentication, access roles, data ownership, backup policy, retention, remote-access approvals and integration scope. Unrestricted access to operational controls is not part of an ordinary monitoring project.
Start with a measurable pilot
Identify a single plant area or group of feeders, confirm meters and the data map, then implement a pilot dashboard and report. Validate data integrity before adding additional plants or predictive analytics.
Operational Value
The system provides better visibility, analysis and operational decision support. It does not promise a guaranteed saving or ROI.
Software Platform Layer
Approved meters, gateways or PLCs can feed the Industrial Energy Monitoring Platform for dashboards, demand and consumption trends, alarms, reports, multisite views and browser/mobile access. Savings are not guaranteed.
Monitoring Architecture
- Meters, PLCs and approved utility signals
- Gateway and local/server/approved-cloud data layer
- Dashboards, alarms, reports and browser/mobile access
Project qualification
Frequently asked questions
- Does an energy dashboard guarantee energy savings?
- No. Monitoring provides visibility for engineering decisions; verified savings depend on process changes and measurement.
- Can this work with existing meters?
- Often, subject to model, protocol, register map, electrical and network readiness, and access permission.
Reference architecture
Configurable Energy Monitoring Architecture
Data paths and deployment locations are selected around the installed meters, plant network, cybersecurity requirements and approved hosting model.
Measurement
Energy metersUtility instrumentsConnectivity
RS485 / Modbus / PLC / GatewayCompute
Edge / Local Server / Approved CloudData
DatabaseUse
Dashboard / Reports / Alerts / Mobile
Architecture is configurable; device ownership, connectivity, hosting and remote access are defined per project.
Engineering knowledge